Coconut palms can be found in the coastal areas of India. The dried kernel of coconut is popular as copra. This is an industrial term. Copra is the major commercial product of coconut. Copra normally has an oil content varying from 65 to 72 percent. There is another term is ‘virgin coconut oil.’ Basically, virgin coconut oil comes from the extraction of fresh coconut (not from copra). If you are living in a coconut-growing area, you can start a coconut oil manufacturing business.
There is another type of coconut oil, named RBD coconut oils. RBD stands for refined, bleached, deodorized. The “bleaching” is generally not a chemical process, but rather a filter process to remove impurities. A “bleaching clay” is used for this filtering. Here in this article, We intend to explore how to start a coconut oil manufacturing business from copra.
Coconut Oil Manufacturing – Market Potential
Coconut oil is an important cooking medium in Southern parts of the country, especially in Kerala and Karnataka State. Besides, oil has varied industrial applications. It is used in the manufacture of toilet soaps, laundry soaps, surface active agents and detergents, hair tonics, hair oil, massage oil, cosmetics, etc. Growing in tropical locations coconut has the global market opportunity.
The main consumer of coconut products, particularly coconut oil and copra, remains to be the United States. In the European Union member countries, the Netherlands serves as a main port for the importation of these products, which are then distributed to other countries. Refined coconut oil enjoys high demand in France and Germany, with its diverse applications in the cosmetics industry. Thus, we can say, coconut oil manufacturing is a profitable business opportunity for the new entrepreneurs.
Here are the Steps to Follow to Start Coconut Oil Manufacturing Business
1. Things to Consider Before Starting Coconut Oil Manufacturing Business
First, identify whether you have an easy raw material sourcing system or not. At the plant location, you must have plenty of raw material to get the viability of the project.
A small-scale coconut oil manufacturing plant demands at least 1000 SqFt of covered shade and 3000 SqFt of land area to get operated.
Suggested Read: Coconut Farming Business Guide for Beginners
you must have a business plan or project report in hand before initiating. a project report clearly demonstrates the manufacturing technology, machinery requirement, fixed capital investment and working capital requirement.
Finally, you must arrange the required utilities in the plant-like electricity and water.
2. Coconut Oil Manufacturing Business Registration & License
- First of all, register your firm with ROC according to the ownership and liability pattern
- Then, apply for Trade License from the local authority
- Obtain Udyog Aadhaar MSME registration. You can apply online.
- Additionally, obtain GST registration.
- FSSAI registration is must to sell coconut oils as cooking oil.
- For large-scale operations, Factory License is a must.
- Finally, apply for BIS Certification. For the different application of coconut oil, there are different quality standards you must maintain. Such as IS 11470 (1985): Coconut Oil for Cosmetic Industry
3. Machines & Raw Material For Coconut Oil Manufacturing
The requirement of machines generally depends on the different aspects. Such as manufacturing process, the raw material used, the specification of the desired output and investment capacity of the owner. Here we have listed some of the common machines required for coconut oil manufacturing.
- Copra Cutter
- Bucket elevator
- Steam jacketed kettle
- Oil expeller
- Screw conveyor
- Crude coconut oil storage tanks
- Filter press
- Filtered oil storage tanks
- Volumetric filling machine
- Baby boiler
- Wooden storage drums
Well-dried copra with a moisture content not exceeding 6% is the ideal raw material for coconut oil manufacturing. Actually, the quality of the coconut oil hugely depends on the quality of copra.
4. Coconut Oil Manufacturing Process
Step 1: Dried copra cut into small chips in a copra cutter.
Step 2: Then, feed the chips into steam-jacketed kettles and cook. It cooked mildly at a temperature of 70oC for 30 minutes.
Step 3: After proper cooking, feed the cooked material into the expeller continuously and press twice. Then, collect the combined oil from the first and the second pressing in a tank provided separately.
Step 4: Finally, filter this oil by means of a filter press and store in MS tanks.
Step 5: Generally, you can pack the item in bulk packaging them in containers. Additionally, you can use HDPE containers and polymeric nylon barrier pouches for small consumer packings.
You will find oil cake as a by-product. the product has a ready market as a cattle feed and in the manufacture of mixed cattle feeds. You can use the product as the raw material of coconut oil manufacturing for the extraction of remaining oil by solvent extraction method.
Editorial Staff at NextWhatBusiness is a team of Business Consultants having years of experience in small and medium scale businesses.