Aluminium door window manufacturing fabrication with different types of frames, and fittings are a profitable manufacturing business opportunity in India. Aluminium fabricated items like doors, windows, staircases, handrails, and supports, railings for verandas, corridors, etc. have become the standard accepted feature in most modern buildings.
The use of aluminum in business and office complexes, buildings, theaters, and the auditorium is very extensive for functional as well as decorative purposes. Similarly in residential buildings also aluminium doors, windows, railings, grill works, etc. are used extensively. Textile shops and other trading shops are also using lighter materials for shelves made of aluminum for stacking purposes.
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Aluminium Door Window Market Potential
India is the fifth largest producer of aluminium in the world with a tremendous bauxite reserve of about 3 billion tons. While the major consumption of aluminium in India is done by the electrical (31%) and Building & Construction sectors (13%), future growth is envisaged to happen in the solar power and industrial sector.
Aluminium is popular in Building and Construction due to its environment and user-friendly nature. Apart from this lightweight, strength, corrosion resistance, durability, ease of fabrication, attractive appearance, and easy maintenance make it a popular material for use in modern buildings.
The development and construction activities are interlinked. And there is a good scope for aluminium fabrication units for meeting the growing demand for new buildings for offices, businesses, shopping complexes theaters, etc.
Aluminium fabricated and anodized items like doors, windows, railings, staircases, shelves; ladders, etc. are essential items in modern construction on considerations of durability and appearance. Nowadays wooden materials are replacing fast with aluminium fabricated items.
Aluminium Door Window Manufacturing Business Plan
In initiating aluminium door window manufacturing fabrication business, you will need to follow some basic steps.
- Registration of the business with ROC ( Register Of Companies)
- SSI Unit Registration.
- Trade License
- GST Registration
- ISO Certifications
- NOC from Pollution Control Board: The anodizing process using acid solution may leave residual solution. And you have to dispose of it periodically. This may lead to some pollution in the water source if the disposal of such residual solution is not done taking due precautions. An effluent treatment plant needs to be established in getting ‘consent to operate’ from the local Pollution Control Board.
Aluminium Door Window Manufacturing Fabrication Unit Setup
Before setting up a unit, you must have a customized project report in hand primarily. From there you will get information about the area required machinery installation layout plan and also finance requirements.
additionally, in aluminium door window manufacturing fabrication business, you will need to have specific tools and equipment for outdoor fittings work. The major consumable utility is electricity.
Aluminium Door Window Manufacturing Fabrication Machinery
The machinery required for aluminium door window manufacturing fabrication unit is as follows:
- A heavy-duty cut-off machine with 2 HP motor, Starter, etc.
- Drilling Machine 12 mm cap. with 0.5 HP motor
- Portable Electric Drill
- Double-ended Bench Grinder 200 mm diameter with 0.75 HP Motor
- Anodizing Plant Complete with Rectifier 500 Amps., 30 Volts, Completed with necessary tanks of 14 ft. the length and initial chemicals
- Buffing Machines with 2 HP motors
- Hand tools, workbenches, etc.
Aluminium Door Window Manufacturing Fabrication Raw Material
In this business generally, you will need to procure raw materials according to the specific product you want to build. Here we put some of the general essential aluminium extruded sections raw material list.
- Book Type Hand Rail 100 mm size
- 25 mm sq. Pipe
- Flat 50 mm X 1.5 mm Thick
- 112 mmX50 mm Section
- 63 mm X 38 mm section
- 50 mm X 25 mm Section
- Handle Section for Doors
- Glass Sheet/ Board 3 mm/4.5 mm
- Chemical for Anodizing
You will need to procure some of the other miscellaneous items such as hinges, Screws, Rubber Beading, Tower Bolts, Locks, and Wooden/Plastic Plugs as per requirement.
Aluminium Door Window Manufacturing Fabrication Process
The manufacturing process involves anodizing the aluminium extruded sections first and then fabrication. Anodizing process involves buffing, and pickling, in an acid solution than cleaning in water, neutralizing in chemicals, and keeping the extruded sections in an anodizing tank for a specified time.
Then wash them again with water and dry them in the sun or by any other means. Additionally, you will need to fabricate the sections after anodizing as per the design and sizes of customers.
You can do the cutting, bending, and joining by screwing or riveting, assembling with glass/board, and beading wherever necessary. Finally, fit the handles, locks, tower bolts, stoppers, etc. as per requirements lastly in the aluminium door window manufacturing fabrication process.