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How to Start Air Bubble Sheet Manufacturing Business in 8 Steps

Air bubble sheet making with other allied products is a profitable venture in the packaging industry. Apart from the sheet, you can make air bubble rolls, air bubble bags, and air bubble films according to your client’s requirements.

Air Bubble Wrap Sheets, a flexible and transparent plastic sheeting containing numerous small air pockets. The sheets offer cushion and scratch protection far superior to packing paper and are used to protect items during shipping and storage.

Air bubble polyethylene film is preferred over expanded polystyrene because it is cost-effective. The resiliency of air bubble film is much higher than expanded polystyrene and the ultimate volume of the package is much lower if air bubble film is used.

It is most suitable for packaging light fragile items, sophisticated electronic goods, calculators, etc. Air bubble wrap is lightweight, water-resistant, reusable on scratching, and is used for packing fragile items. It can be used to cushion medium to heavyweight products.

Air bubble film is a two-layer laminated low-density polyethylene film with entrapped air inside, between the two layers in bubble form in some orderly fashion. Air bubbles render cushioning effect. The bubbles may be of different sizes. The size of the bubble and thickness of the film is decided to depend upon the end-use of the type and weight of content to be packed.

Here are the 8 Steps to Start Air Bubble Manufacturing Plan Business

1. Learn more about Benefits & Usage of Air Bubble Sheet

Air bubble sheets are considered effective wrapping material in electronic, electrical, glassware, machinery, automobile spare parts, and many more industries. The air bubble sheet line material is soft in texture and the bubble-like protruding features protect the products from scratch and damages during various packaging and shipping processes.

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Air bubble sheet plant is an affordable investment for producing safe stuffing material for brittle as well as heavy products. Air bubble sheet machines can produce sheets of various dimensions and lengths.

Some of the very effective and beneficial features of air bubble sheet are:

  • Excellent water resistance
  • Atmospheric resistance
  • High dielectric properties.
  • Resistance to termite and white ant.
  • Easy and economical packaging process.
  • Very high shock absorption property.
  • Resistant to most acid and alkalis for a moderate duration.
  • Light in weight, attractive look, printable, washable, and heat sealable.

The major area of application may be segregated into the following fields.

  • The packaging of fragile items like crockery etc.
  • The packaging of electronics and electrical items.
  • Plastic machinery parts packaging.
  • Precious antique packaging.
  • Pharmaceutical bottles, vials packaging, etc.
  • Some special types of chemical packaging.
  • Glassware, ceramic products, and handicraft items packaging.
  • Scientific instrument packaging
  • Engineering and automobile spare parts packaging.

Related: Things To Consider Before Starting Manufacturing Business

2. Understand the Air Bubble Sheet Market Potential

The demand generation of electronic goods in recent years has left a wide gap to fulfill the packaging need using air bubble film which has generated a good potential for the project for new entrepreneurs. Besides packaging applications, air bubble film is widely used in developed countries as a swimming pool cover.

The packaging industry in India has an estimated turnover of Rs. 11,500 crores, which is growing at the rate of 18 percent annually. The changing pattern of the Indian Consumer behavior directly affects the packaging industry as the direct expenditure incurred by companies to make the products attractively packaged is increasing day by day. The industry has a huge potential and it is growing at a rapid pace.

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3. Air Bubble Sheet Making Manufacturing Process

LDPE granules fed into the hoppers of 100 mm and 75mm extruder respectively pass through the extruders, where they are melted, plasticized and forced through the 2 layer nips of T-die. In the die, two layers of LDPE sheets of required thickness are formed simultaneously.

These two layers are passed through two silicon synthetic cooling rollers where air bubbles are thermoformed over one roller and simultaneously it is laminated by forcing another layer by pressure.

At this point, vacuum forming of the bubble, cooling of the outer surface of both layers, and lamination of a thermoformed layer on the secondary layer occur simultaneously. Then the formed layers are cooled and moved forward trimmed and finally to the winder through take-off rollers and then to the winder.

You can also make the bubble into 2 layer bubble film, 3 layers bubble film, 5 layers bubble film, and other multilayer bubble film. Air bubble sheet making is also possible in different colors.

4. Create a Business Plan

Before actually jumping into starting a bubble sheet manufacturing business, it is most essential to write a project plan document. Furthermore, if you are looking for funds, it is advised to create the business project plan by hiring competent plan writers and accountants.

Your bubble sheet manufacturing plan document must include chapters like mission and vision, costs and investments, pricing plan, industry analysis, financial projections, hiring plan, and marketing plan.

5. Make Your Bubble Sheet Manufacturing Plant Legally Compliant

In starting an air bubble sheet-making business in India, you will need to register your company first with ROC. Obtain a trade License. Apply for GST registration. Air bubble sheet making does not discharge any harmful effluent. However, obtain ‘No Objection Certificate’ from State Pollution Control Board. You can protect your brand name by registering a Trademark.

Related: Forms of Business Organization

6. Procure Machines & Raw Materials

In starting a bubble sheet-making business, you will need to install Polycell Bubble Sheet Making Machine. With this automatic machine, you will be able to produce air bubble sheets.

Apart from this, you can also procure an air bubble film extrusion line, air bubble film lamination line, air bubble film laminated line, air bubble film making line, air bubble film extrusion machine, air bubble film package machine, air bubble film foil lamination machine, etc. These are PE air bubble film extrusion lines.

7. Calculate the Cost of Starting an Air Bubble Sheet Manufacturing Plant

The major investment in launching an air bubble sheet-making business is the space rent cost and machinery. The machinery cost will depend on the features and scale of production output you are looking for. At present, the cost of an air bubble sheet-making plant will cost you in the range of Rs. 60 lacs to Rs. 75 lacs.

Overall, you must prepare for an investment of Rs 1 Cr. to Rs 1.5 Cr. to start an air bubble sheet manufacturing business on a small scale.

7. Promote your Air Bubble Sheet Making Business

It is without saying, marketing plays the most critical role in making any business profitable. It is the same in the air bubble sheet-making business. Create a promotional plan as per your budget and try to create brand awareness among your prospective customers.

In addition, create a website and go online by creating an online store. Having a presence online is a must in the present day for any business to be successful.

You will need to arrange LDPE granules as raw materials. In the manufacturing operation, you will need to have 373 KW. power supply approximately. Another utility item you will be required is water. This is for the cooling system.