How to Start Acrylic Button Making Manufacturing Business – Complete Guide

Starting an acrylic button manufacturing business in India can be a lucrative venture, given the growing demand for buttons in the garment and fashion industry. Acrylic buttons are widely used in clothing, bags, and various accessories. Here’s a comprehensive guide on how to kickstart your acrylic button manufacturing business.

Button-making business is an all-weather business one can start with a very low start-up cost. The readymade garment industry is the major buyer of acrylic buttons. As a result, the demand for buttons is there throughout the year. This business requires very little space and can be started from home too. Additionally, if you are a woman from a small town and want to start a small manufacturing business venture, button making business can be a profitable option.

10 Steps to Start an Acrylic Button Manufacturing Business

1. Market Research

Before diving into the business, conduct thorough market research to understand the demand for acrylic buttons in the Indian market. Identify potential clients, competitors, and market trends. Look for gaps in the market that you can capitalize on.

2. Create a Business Plan

Before you start the business, it is critical to have a business project plan at hand to be successful. Create a business plan with a detailed financial plan, marketing plan, company formation details, etc. A well-structured business plan is essential for the success of any venture. Your business plan should include:

• Executive Summary
• Business Description
• Market Analysis
• Marketing and Sales Strategy
• Manufacturing Process
• Financial Projections

3. Registration and Licensing

Register your business and obtain the necessary licenses and permits. The required registrations may include:

• Register your business with the Registrar of Companies (RoC) as a Private Limited Company, LLP, or One Person Company (OPC).
• Apply for GST registration.
• Obtain a Trade License from the local municipal authority.
• Apply for BIS certification for your products.
• Acquire a No Objection Certificate (NOC) from the Pollution Control Board.

4. Select a Location

Choose a suitable location for your manufacturing unit. Ensure that the location is easily accessible, has ample space for production, and complies with local regulations.

5. Machinery and Equipment

You need to invest in procuring good quality machinery and equipment. The basic machinery required for acrylic button manufacturing includes:

• Button Molding Machine
• Button Grinding Machine
• Button Polishing Machine
• Air Compressor
• Weighing Scale
• Generator (for backup power)

6. Raw Materials

Procure high-quality raw materials for button manufacturing. The primary raw materials required include:

• Acrylic Resin
• Pigments and Dyes
• Moulds and Dies

5. Arrange Funds

If you are short in budget, take the necessary steps to get funds from your known and other sources. You also visit banks and financial institutions and pitch for funds. Several financial institutions provide short and long-term loans to startups. Also, apply for a business credit card to meet small expenses.

7. Manufacturing Process

The manufacturing process of acrylic buttons involves the following steps:

⇒ Polyester Mixing

You first need to source polyester from the local market. Polyester comes in liquid form.

Pour the liquid into a storage container. Add catalyst and wax into it If you want to develop coloured buttons add dye of that colour.

⇒ Pour the Mixture

Thirdly, the mixture is then poured into a stainless steel rotating cylinder. You need to measure the amount of polyester to be poured according to the thickness of the buttons to be made.

⇒ Harden the Polyester

After around half an hour, the polyester solution thickens to a solid form in the drum of the rotating cylinder. The hardened solution settles in the middle whereas the wax remains at the top and bottom of the cylinder.

⇒ Cut the Sheet

When the sheet reaches desirable hardness, bring it out of the cylinder and put it on a wooden table.

⇒ Cut the Blanks

Cut the blanks according to sizes and diameters as ordered by your client.

⇒ Cool the Blanks

As the blanks are now too hot to handle, you need to cool off.  Saltwater acts as a very good coolant. After cooling with saltwater for half an hour, transfer the blanks to the cold water tank. After it gets fully cooled, u need to dry the blanks. You can use a centrifugal drying machine for drying.

⇒ Design and Finish the Blanks

As per the requirements of the client, design the blanks accordingly. Finish it up by wiping off the rough edges if any to make it perfect.

8. Branding and Packaging

Create a brand identity for your acrylic buttons. Design a logo and packaging that reflects the quality of your products. Invest in attractive and durable packaging to ensure the safe transportation of buttons.

9. Marketing and Sales

Develop a marketing strategy to promote your acrylic button manufacturing business. Utilize both online and offline channels to reach potential customers. Some effective marketing strategies include:

• Create a website showcasing your products and services.
• Participate in trade shows and exhibitions.
• Reach out to garment manufacturers, fashion designers, and wholesalers.
• Utilize social media platforms to showcase your products.

10. Quality Control

Maintain strict quality control measures to ensure that your buttons meet industry standards. Conduct regular quality checks at every stage of the manufacturing process.

Conclusion: Starting an acrylic button manufacturing business in India requires meticulous planning, dedication, and attention to detail. By following these steps and staying focused on delivering quality products, you can establish a successful and profitable venture in the acrylic button manufacturing industry.

Frequently Asked Questions

What are the primary raw materials required for acrylic button manufacturing?

The primary raw materials required for acrylic button manufacturing include acrylic resin, pigments, dyes, and moulds.

What is the manufacturing process of acrylic buttons?

The manufacturing process involves mixing raw materials, moulding, grinding, polishing, and quality checks.

How can I market my acrylic button manufacturing business?

You can market your business by creating a website, participating in trade shows, reaching out to garment manufacturers, and utilizing social media platforms.

What are the legal requirements for starting an acrylic button manufacturing business in India?

Legal requirements include business registration, obtaining necessary licenses and permits, and compliance with quality standards.