Do you want to start a plywood manufacturing business? If yes, you have landed at the right place. Here in this article, you will find all the steps required to be followed to launch a plywood-making manufacturing unit.
Plywood is a popular interior material for housing, ships, vehicles, and furniture. It is an economical, factory-produced sheet of wood with precise dimensions that does not warp or crack with changes in atmospheric moisture. Ply is an engineered wood product made from three or more ‘plies’ or thin sheets of wood. These are glued together to form a thicker, flat sheet.
Plywood has the structural strength of the wood it is made from. This is in addition to the properties obtained from its laminated design. Broadly, there are three types of plywood according to usage. These are structural plywood, external plywood, internal plywood, and marine plywood. Plywood manufacturing is a profitable venture for new entrepreneurs.
Is Plywood Manufacturing Business Profitable?
The demand for plywood is directly related to the growth of the housing construction sector, household and office furniture, vehicles assembly, and repair services. The industry is highly fragmented. However, a major chunk of production comes from small manufacturers.
Plywood has various uses in housing construction for floors, roofs, walls, and doors. Inside a house, one can use plywood in a variety of furnishings, including cabinetry, shelves, tables, and wall paneling. The demand for these items, in turn, will depend on income, population growth, urbanization, and the manufacturing sector.
Steps to Follow to Start Plywood Manufacturing Business
Plywood Manufacturing Business Registration & License
In starting a plywood manufacturing business, you must have different registrations and licenses. Check your state’s law. Here we have furnished the general requirements.
- Incorporate the firm by registering with ROC
- Apply for Trade License from local Municipal Authority
- Apply for Udyog Aadhaar MSME online registration. This is optional.
- Apply for GST Registration
- Obtain BIS certification (ISI Mark)
- Compliance with the norms of the ‘Central Empowered Committee’ is a must.
- Obtain Factory License
Plywood Manufacturing Machine & Unit Setup
You will need to have a total of 1,800 Sq. m area of land out of which 1,000 Sq. m is the built-up area that includes the processing area, raw material stock area, offices, etc. The major required utilities of this manufacturing operation are electricity, furnace oil, and water. The list of machinery are as follows:
- Peeler
- Veneer router
- Veneer Clipper
- Gluing machine
- Veneer drying machine
- Conveyor (roller)
- Veneer splinter
- Veneer splicer
- Pressing machine
- Drying press
- Plywood edge making machine
- Sanding machine (scraper belt, drum)
- Boiler with its accessories
- Polishing
Related: Best Woodworking Business Ideas
Plywood Manufacturing Process & Raw Materials
Plywood’s manufacturing process is simple. It comprises three major steps. These are:
a) Preparation of logs
This section consists of two major log treatment operations. In the first one, cut the logs by chain saw to the desired length and fed to the lathe to make veneer sheets. In the second part, cook the high-density logs in cooking vats or steam chambers to facilitate the cutting operation.
b) Veneer manufacturing from logs
Under this process, you will need to conduct several physical actions. The list includes cutting, clipping, drying, joining, etc. You must conduct these from the first section in order to prepare good quality veneer suitable for plywood making.
c) Plywood manufacturing from veneer.
The initial operation is the preparation of glue for the process. The proceeding step is the spreading of glue on the core veneer sheets and the final is the pre-pressing of the stacked sheets by the cold press.
After pre-pressing, feed the obtained plywood to the hot-press machine. Here, it is subjected to pressure at a specified temperature. Then, cut the plywood to a predetermined size by cutting the machine. The final step of plywood manufacturing is moisture-free storage and transport.
Also, Read: How To Start Wooden Pencil Manufacturing Business
The major required raw materials are Wood logs, Urea resin, Ammonium Chloride, and Glue. In a plywood manufacturing operation, you can purchase these materials either from a local wholesale market or from manufacturers.
Editorial Staff at NextWhatBusiness is a team of Business Consultants having years of experience in small and medium scale businesses.